当前食品包装袋印刷市场的竞争态势已趋于白热化,未来该领域的角逐强度将持续升级。唯有能够稳定输出卓越印刷品质的供应商,方能赢得品牌商的长期青睐。这要求包装印刷企业深度掌握油墨性能特性、印版工艺参数及网纹辊技术规格,通过系统性技术整合全面提升印刷成品质量。
The current competition in the food packaging bag printing market has become increasingly fierce, and the intensity of competition in this field will continue to escalate in the future. Only suppliers who can consistently produce excellent printing quality can win the long-term favor of brand owners. This requires packaging and printing companies to have a deep understanding of ink performance characteristics, printing plate process parameters, and mesh roller technical specifications, and to comprehensively improve the quality of printed products through systematic technical integration.
当出现色彩偏差或印品质量不达标时,油墨往往成为首要质疑对象。为实现高品质印刷效果,必须精准掌控以下油墨核心参数与应用规范:
When color deviation or printing quality does not meet standards, ink often becomes the primary object of questioning. To achieve high-quality printing results, it is necessary to accurately control the following ink core parameters and application specifications:
1. 黏度精密调控
1. Precise viscosity control
在承接重大印刷项目(尤其是多色套印任务)前3-5日,油墨工程师需全面预研:
3-5 days before undertaking major printing projects (especially multi-color overprinting tasks), ink engineers need to conduct comprehensive pre research on:
印刷工艺流程设计
Printing process flow design
底层色块叠加方案
Bottom color block overlay scheme
网纹辊线数配置
Mesh roller line number configuration
预设机械运行速率
Preset mechanical operating speed
基于此多维参数建立黏度调节模型,确保油墨流变特性与动态印刷条件精确匹配。
Establish a viscosity adjustment model based on these multidimensional parameters to ensure accurate matching between ink rheological properties and dynamic printing conditions.
2. pH值动态维护
2. Dynamic maintenance of pH value
除黏度控制外,需建立pH值(8.2-9.0标准区间)实时监控机制。水性油墨在暴露环境(如未封闭墨槽)及连续印刷过程中会发生酸性迁移导致pH衰减,进而引发:
In addition to viscosity control, a real-time monitoring mechanism for pH values (within the standard range of 8.2-9.0) needs to be established. Water based ink will undergo acidic migration in exposed environments (such as unsealed ink tanks) and continuous printing processes, leading to pH decay and subsequently causing:
黏度异常上升
Abnormal increase in viscosity
脏版/边缘重影缺陷
Dirty version/edge ghosting defect
印品表面耐刮度下降
The scratch resistance of the printed surface decreases
色相稳定性劣化
Deterioration of hue stability
解决方案包括:墨槽密闭管理、配置高端印刷机组联动的自动pH补偿系统,实现动态酸碱平衡。
The solution includes: sealed management of ink tanks, automatic pH compensation system linked with high-end printing units to achieve dynamic acid-base balance.
3. 色彩一致性保障体系
3. Color consistency guarantee system
满足预设色标仅是基础要求,需构建全流程色彩管控:
Meeting the pre-set color standards is only a basic requirement, and it is necessary to establish a full process color control:
① 基材标准化:打样与量产必须采用同批次承印材料(特种纸张/复合膜)
① Standardization of substrate: Sampling and mass production must use the same batch of printing materials (special paper/composite film)
② 设备参数冻结:保持相同印刷机台、恒定运行速度、恒压供墨系统、统一规格印版及网纹辊组件
② Equipment parameter freezing: maintain the same printing machine, constant operating speed, constant pressure ink supply system, uniform specification printing plate and mesh roller components
③ 光学检测环境:在D65标准光源环境下比对成品与Pantone色卡差异值
③ Optical testing environment: Compare the difference between the finished product and Pantone color card under D65 standard light source environment
④ 过程监控:配置在线分光光度计实时捕捉色差波动
④ Process monitoring: Configure an online spectrophotometer to capture real-time color difference fluctuations
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This article is a friendly contribution from food packaging boxes For more information, please click: https://www.sdynbz.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message
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